There’s something incredibly satisfying about biting into a perfectly crispy, spicy chicken sandwich—juicy on the inside, crunchy on the outside, and packed with just the right amount of heat. As someone who loves experimenting with quick and flavorful meals, I’ve found that the air fryer is a game-changer for making restaurant-quality sandwiches at home. No deep-frying mess, no soggy breading—just golden, spicy perfection every time.
This Air Fryer Spicy Chicken Sandwich is my go-to when I’m craving something bold and satisfying. The marinade infuses the chicken with a fiery kick, while the air fryer locks in moisture and delivers an irresistible crunch. Paired with a soft bun, creamy mayo, and crisp veggies, it’s a sandwich that never disappoints. Let’s dive into what you’ll need and how to make it!
What You Need To Make This Recipe
Boneless, skinless chicken thighs: Chicken thighs are my top choice for this recipe because they stay juicy and tender, even when cooked at high heat. Their rich flavor also stands up well to bold spices.
Buttermilk: Buttermilk acts as a tenderizer, breaking down the chicken’s fibers for a melt-in-your-mouth texture. It also helps the spicy seasoning cling to the meat.
Hot sauce: A good hot sauce (like Frank’s RedHot or Sriracha) adds depth and heat to the marinade. Adjust the amount based on your spice tolerance.
All-purpose flour: Flour forms the base of the crispy coating, giving the chicken that signature crunch when air-fried.
Cornstarch: Mixing cornstarch with flour ensures an extra-crispy exterior, mimicking the texture of deep-fried chicken.
Spices (paprika, cayenne, garlic powder, onion powder, salt, and black pepper): These spices create a well-balanced heat and savory flavor. The cayenne brings the fire, while paprika adds smokiness.
Brioche buns: Soft, slightly sweet brioche buns complement the spicy chicken without overpowering it.
Mayonnaise: Creamy mayo cools down the heat and adds richness. You can also mix it with a little hot sauce for a spicy mayo.
Pickles and lettuce: Pickles add tangy crunch, while fresh lettuce brings a refreshing contrast to the spicy chicken.
Ingredients List
- 2 boneless, skinless chicken thighs
- ½ cup buttermilk
- 2 tbsp hot sauce
- ½ cup all-purpose flour
- 2 tbsp cornstarch
- 1 tsp paprika
- ½ tsp cayenne pepper (adjust to taste)
- 1 tsp garlic powder
- 1 tsp onion powder
- ½ tsp salt
- ½ tsp black pepper
- 2 brioche buns
- 2 tbsp mayonnaise
- Pickles and lettuce (for serving)
How to Make Air Fryer Spicy Chicken Sandwich
Step 1: Marinate the Chicken
In a bowl, mix the buttermilk and hot sauce. Add the chicken thighs, making sure they’re fully coated. Cover and refrigerate for at least 30 minutes (or up to 4 hours for maximum flavor).
Step 2: Prepare the Breading
In a separate bowl, whisk together the flour, cornstarch, paprika, cayenne, garlic powder, onion powder, salt, and black pepper.
Step 3: Coat the Chicken
Remove the chicken from the marinade, letting excess drip off. Dredge each piece in the flour mixture, pressing firmly to ensure an even, thick coating.
Step 4: Air Fry the Chicken
Preheat the air fryer to 375°F (190°C). Lightly spray the basket with oil and place the chicken inside in a single layer. Cook for 12-14 minutes, flipping halfway, until golden and crispy.
Step 5: Assemble the Sandwich
Toast the brioche buns lightly. Spread mayo on both sides, then layer with lettuce, pickles, and the crispy chicken. Serve immediately while hot!
Tips for Making This Recipe
- For extra crispiness, spray the breaded chicken lightly with oil before air frying.
- If you prefer milder heat, reduce the cayenne or hot sauce.
- Letting the breaded chicken rest for 5 minutes before air frying helps the coating adhere better.
- Don’t overcrowd the air fryer—cook in batches if needed for even crispiness.
- Swap brioche for potato rolls or whole wheat buns if preferred.
FAQs
Can I use chicken breasts instead of thighs?
Yes, but breasts can dry out faster. Reduce cooking time by 1-2 minutes and check for doneness (165°F internal temp).
How do I store leftovers?
Store leftover chicken in an airtight container for up to 2 days. Reheat in the air fryer at 350°F for 3-4 minutes to restore crispiness.
Can I bake this instead of air frying?
Yes! Bake at 400°F (200°C) for 20-25 minutes, flipping halfway, until crispy and cooked through.
What can I serve with this sandwich?
Pair it with fries, coleslaw, or a simple side salad for a complete meal.
Enjoy your spicy, crispy, homemade chicken sandwich—it’s bound to become a favorite! 🔥🍗